The portico over the rear door was as caked up with paint as the window mouldings, maybe more. The inside top and sides were just slats of bead board. I decided to replace the old bead board with new. The ceiling was spongee and in really rough condition. I remembered when installing the light fixture thinking it really should be replaced, so now is the time. Removing the bead board was a piece of cake. A crow bar and hammer did the trick. Removing the ceiling and sides revealed a glimpse at what the house looked like when it was originally built. The original, unpainted, flawless condition cedar shingles siding were revealed. Seeing that really makes me wonder what condition the house was in before they added the asbestos shingles.
I decided to build the ceiling first. I didn’t even need to cut those boards. They were 48″ long, so I had Hyde Park Lumber cut 8, 8′ boards in half for me. That saved wear and tear on my miter saw. Before installing them I used my carbide scrapper to remove the paint from any surface that would touch the new wood. I used the grinder a bit also, but unlike the windows and the door I was concerned with damaging the original corbels, so I used it sparingly.
Before tackling the sides I removed the remaining paint using my heat gun and a 5-in-1 scraper. It took me about three hours to get all the paint off.
I used my angle finder to determine the slope, 30 degrees, and with that I was off to the races. I set up a jig on my miter saw to cut the point (dental teeth) at the end of each board. Basically I cut the needed angle off a 2×4 and used that to set the angle of the saw each time I needed to make those cuts. I put a piece of tape on the back support plate, to mark where I needed to place the 2×4 and I used the miter saw clamp to hold it in place. With it secured I just had to butt my bead board against it, cut, flip the wood, and cut again. Originally there was a strip of crown moulding that went around the top edge of the sides and front. I found a very similar profile at Lowes, plastic, but for the life of me I could not figure out the right angle, so I settled for a flat piece of old pine scrap wood I had in my basement.
In removing the old side bead board I managed to break the asbestos tile on each side. No big deal to replace, but when I put my ladder up to get measurements I noticed two large holes in the tiles above the door. The wood of the house was completely exposed, so I decided to replace them also. I couldn’t get the damaged pieces out without sacrificing the two narrow strips at the top. Thankfully those could be cut from one piece of the replacement tile. It was extremely hot that day and the shingles where hot. I tried my best to minimize how much I touched them. My cuts for the side pieces where spot on! I actually reused the damaged shingle from the top to replace the broken pieces on the right side of door. I only needed two narrow pieces and I hated wasting a full sheet of the new. I was hoping I’d only need one case to repair any needed areas around the house. Yes I did wear a respirator mask while cutting them.
At this point I told Lyle, the painter, to just consider me to be part of his staff. He’ll still need to sand the corbels, but I saved him at least a day of work by tackling that project. I actually had fun. This degree of woodwork is in my wheelhouse. Speaking of woodwork projects it is back to the drawing board on my headboard project.
I got the trim pieces stained, coated, and attached. My cousin Zachary came over to help me carry the three pieces upstairs. I wanted to apply one more coat of Danish oil to the front panel before getting him to help me carry it upstairs, but I put the three pieces together and placed them where they’d reside in the room. I thought I took a picture of the top and sides assembled in my bedroom, but I didn’t and I’ve already gotten Zachman (my nickname for Zachary) to help me carry it back downstairs. It’s too big/bulky for the location. All I really wanted was the top shelf. Scotti from the WoodShop expanded that idea to include the side shelves, which seemed like a great use of the dead space being created by the top shelf. However, in addition to looking bulky when I had my mattress elevated at the top to allow me to sit up in bed, I can’t reach the top or side shelves. Elevated I’m about a foot away from the headboard; something I had not anticipated.
Fortunately I have two more pieces of the oak boards. In my minds eye my new design will be 100% better as it will eliminate the Aspen wood side boxes altogether. What I haven’t grappled with is how to deconstruct the top box. The bottom shelve is just screwed in place, but the top is glued and screwed and the screws have already been concealed with dowel rods, see post All I Needed Was The Right Jig. Actually let me rephrase that. I know exactly how to deconstruct the top box, the question is do I have the guts to do it. I got a lot of practice with straight edge cutting with a circular saw during my shed project. I need that same mastery of skills to manifest again. Stay tuned. I’d really love to have the headboard completed in conjunction with the house painting completion.